Clients:
MAGNA COSMA SAN LUIS POTOSÍ.
Category:
Projects
STELLANTIS DUCATO (PRO MASTER)
Description
Development of two automated manufacturing cells using FANUC R2000IC/210F robots.
First cell: integration of two FANUC R2000IC/210F robots, capable of performing four applications:
- Materials handling,
- Stamp application,
- Nuts and bolts projection, and spot welding.
Thanks to the use of pneumatic tool changers, the robots were able to change tools automatically, optimizing cycle times and reducing costs.
Second cell: addition of 1 FANUC R2000IC/210F robot with 3 main applications.
- Materials Handling.
- Projection of nuts and bolts.
- Spot welding.
Objective
This project enabled the client to increase productivity, ensure assembly quality, and implement a flexible system adaptable to different production requirements. It also optimized production times, improved process accuracy, and increased the versatility of the assembly lines, ensuring consistent, high-quality results.
Participation
- Preparation and pre-commissioning: safety checks, mechanical installation, electrical connections, network connections, mechanical testing, and safe startup.
- Initial Commissioning: system configuration, test movements, initial tool and workspace configurations, fault and/or alarm reset, and setup of the GUN servo, GLUE GUN, and GRIPPER.
- Calibration and Programming: mastering and calibration, loading OLP programs, adjustments to paths, speed, precision, and smoothness, integration of PLCs and peripherals.
- Testing and Validation: application testing, production testing, verification of program logic and compliance with Magna's programming standards, testing of safety zones (DCS), SICK safety curtains and scanners, and safety shutdown testing.
- Delivery and Training: Program documentation for the three robots, basic FANUC robot training for maintenance personnel, and handover of the commissioning process.
- Gallery
